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1. Laboratory
The laboratory inspects the quality of the natural
perfume that is the main ingredient of incense sticks,
makes research and development of new products, and
carries out stringent control of the product smell. |
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2. Milling
Aloes and sandalwoods are crushed into powder. |
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3. Blending
About 10 different kinds of incense and dyes are blended
with the original proportions. |
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4. Sieving
Mixed materials are made uniform in a mixer and put
through a sieve to remove impurities. |
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5. Kneading
The materials are kneaded into clay-form materials. A
single mass of the clay-form material is called "tama". |
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6. Extruding
"Tama" is pressed through a hydraulic extruder
to shape sticks. They are extruded on a tray and cut into
a fixed length. |
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7. Straightening
The sticks of incense are put on the board to be dried.
In this process, the sticks that are not straight are
removed while the rest of them are placed neatly. |
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8. Cutting
The sticks of incense are cut in various lengths
according to the uses. |
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9. Drying
Natural drying is the most appropriate. It requires
several days during summer and more than 10 days during
winter. |
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10. Adjusting with a board
This process eliminates the space between the half-dry
incense sticks and prevents incense sticks from being
crooked or bent. Hand-making enables to check even the
slightest bend. |
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11. Binding
Each stick is inspected carefully. They are bound
together by a fixed weight to prevent any bend. |
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12. Packing
Packing is done while inspecting each product. |